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Product Introduction
The Honeywell CC-PAIL51 51454487-175 is a Low Level Analog Input Module designed for the Experion Process Knowledge System (PKS) and C300 Controller series. This module is engineered to interface with low-level analog signals and deliver high-precision data acquisition in harsh and demanding industrial environments. Its robust design and cutting-edge diagnostics ensure seamless integration into critical process control systems across industries like oil and gas, chemical processing, and power generation.
This module supports multiple low-level input types including thermocouples and mV signals, enabling high-resolution measurements essential for advanced process control. It is fully compliant with Honeywell’s high-availability design philosophy, offering hot-swapping capabilities and redundancy support.
Product Specifications
| Parameter | Details |
|---|---|
| Manufacturer | Honeywell |
| Model Number | CC-PAIL51 |
| Part Number | 51454487-175 |
| Module Type | Low Level Analog Input Module |
| Input Type | mV-level analog signals, thermocouples |
| Input Channels | 8 isolated analog inputs |
| Input Range | ±100 mV, ±50 mV, ±25 mV |
| Resolution | 16-bit A/D conversion |
| Isolation | Channel-to-channel and channel-to-ground isolation |
| Update Rate | 100 ms (typical) |
| Hot Swappable | Yes |
| Redundancy Support | Yes (with paired module configuration) |
| Module Status Indication | Front-facing LEDs (status, fault, communication) |
| System Compatibility | Honeywell C300 Controller, Experion PKS |
| Operating Temperature | 0°C to 60°C |
| Storage Temperature | -40°C to 85°C |
| Humidity | 5% to 95% RH (non-condensing) |
| Dimensions (H x W x D) | 482.6 × 221.5 × 205 mm |
| Weight | 10 kg |
| Mounting Type | DIN Rail Mount or System Rack |
| Certifications | CE, UL, CSA, ATEX, FM (depending on configuration) |
Applications
The Honeywell CC-PAIL51 module is used in applications requiring precision analog signal acquisition from low-level sources:
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Power Generation: Monitoring temperature from thermocouples in turbines.
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Oil & Gas: Measuring millivolt-level signals from pressure transducers.
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Chemical Processing: Real-time input acquisition from low-voltage sensors.
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Pharmaceutical: Monitoring delicate process variables in batch processes.
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Food & Beverage: Precision monitoring of thermal profiles during processing.
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Water Treatment: Measuring chemical concentration via low-level signals.
Product Advantages
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High Precision: 16-bit resolution ensures accurate signal acquisition.
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Redundant Ready: Supports fault-tolerant configuration.
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Hot Swapping: Allows module replacement without system shutdown.
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Comprehensive Diagnostics: Built-in LED indicators for real-time module status.
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Flexible Input Ranges: Supports various low-level signals for different industrial needs.
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Robust Design: Engineered for harsh industrial environments.
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Plug-and-Play: Seamless integration into Experion PKS and C300 systems.
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Noise Immunity: Excellent isolation reduces electrical interference.
Latest News Titles
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Honeywell Enhances Experion PKS with New High-Precision Analog Modules
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CC-PAIL51 Module Passes Extended Thermal Endurance Tests for Harsh Environments
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Honeywell Introduces Upgraded Diagnostic Firmware for Analog Modules
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Honeywell Expands Redundancy Features in Control Systems Hardware
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CC-PAIL51 Proven in New Petrochemical Plant Commissioning
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Digital Transformation: Honeywell Modules Enabling Smarter Plants
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Field Engineers Praise Reliability of Honeywell’s Low-Level AI Modules
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Modular I/O: The New Age of Flexible System Design
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Reducing Downtime: Hot Swapping Analog I/O with CC-PAIL51
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Honeywell Unveils Extended Certification for Industrial Modules
Frequently Asked Questions (FAQ)
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Q: What input types does the CC-PAIL51 support?
A: It supports millivolt signals and thermocouples. -
Q: Is this module compatible with Honeywell’s C300 controller?
A: Yes, it is fully compatible and designed for C300 controller integration. -
Q: Can the CC-PAIL51 be hot-swapped during operation?
A: Yes, it supports hot-swapping without system shutdown. -
Q: What is the resolution of the analog inputs?
A: The module features 16-bit resolution for accurate measurements. -
Q: Does it support channel-to-channel isolation?
A: Yes, both channel-to-channel and channel-to-ground isolation are provided. -
Q: How many input channels are available?
A: It includes 8 isolated analog input channels. -
Q: What industries typically use this module?
A: Power, oil & gas, chemical, water treatment, and more. -
Q: Is the CC-PAIL51 CE certified?
A: Yes, it meets CE and other international certifications. -
Q: What is the module’s weight and size?
A: It measures 143 x 33 x 122 mm and weighs 0.35 kg. -
Q: Does the module support redundant configuration?
A: Yes, it can be configured in a redundant pair for fault tolerance.
Related Models (Same Series or Similar Functionality)
| Model | Description | Input Type | Channels | Compatibility |
|---|---|---|---|---|
| CC-PAIH01 | High Level Analog Input Module | 0–20 mA, 4–20 mA | 8 | C300, Experion PKS |
| CC-PAOH01 | Analog Output Module | 0–20 mA, 4–20 mA | 8 | C300, Experion PKS |
| CC-TAIX01 | Universal Analog Input Module | RTD, TC, mV, mA | 8 | C300, Experion PKS |
| CC-TAIH01 | High-Level Isolated AI Module | 0–20 mA, 4–20 mA | 8 | C300, Experion PKS |
| CC-PAIN01 | Non-isolated Analog Input Module | Voltage/mA | 16 | C300, Experion PKS |
| CC-TAON01 | Analog Output Module | Voltage/mA | 8 | C300, Experion PKS |
| CC-TDIL01 | Digital Input Module | 24 VDC | 16 | C300, Experion PKS |
| CC-TDOR01 | Digital Output Module | Relay | 16 | C300, Experion PKS |
Popular Honeywell Modules
| Model | Description | Type | Compatibility |
|---|---|---|---|
| CC-PAIH01 | High-Level Analog Input Module | Analog Input | C300, Experion PKS |
| CC-PAOH01 | Analog Output Module | Analog Output | C300, Experion PKS |
| CC-PDOB01 | Digital Output Module | Digital Output | C300, Experion PKS |
| CC-PDIL01 | Digital Input Module | Digital Input | C300, Experion PKS |
| CC-PFB401 | Profibus Interface Module | Communication Interface | Experion PKS |
| CC-PAZN01 | Zone Control Module | Safety/Fire | Universal Safety Control |
| CC-TAIX01 | Universal Analog Input Module | Analog Input | C300, Experion PKS |
| CC-PCNT01 | Pulse Counter Module | Pulse Count | C300, Experion PKS |
