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Product Introduction
The GE IC200MDL640 is a 16-channel discrete input module designed for VersaMax PLC systems. This module operates at 120V AC and allows the PLC to monitor and process signals from various industrial devices, such as switches, sensors, and relays. It is a compact, highly reliable, and industrial-grade input module that ensures stable signal detection in demanding environments.
This module features individual LED indicators for each input channel, allowing operators to monitor signal status in real time. Its high isolation voltage, fast response time, and hot-swappable capability make it a practical choice for industrial automation systems requiring continuous operation with minimal downtime.
As part of the VersaMax I/O family, the IC200MDL640 integrates seamlessly with other GE industrial automation components, providing flexibility and scalability for manufacturing, energy, and process control applications.
Technical Specifications
Specification | Details |
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Model | IC200MDL640 |
Series | VersaMax |
Input Type | Discrete (Digital) Input Module |
Number of Inputs | 16 |
Voltage Type | 120V AC |
Input Voltage Range | 0-132V AC |
Input Current | 10mA per point at 120V AC |
Logic Type | Positive / Negative Logic |
Input Isolation | 1500V between field side and logic side |
Response Time | 12ms (ON to OFF) / 12ms (OFF to ON) |
Power Consumption | 2.5W |
Module Status LEDs | Yes (Per-channel status indication) |
Connector Type | Removable Terminal Block |
Mounting | DIN Rail / Panel Mount |
Dimensions | 110 x 66.8 x 50 mm |
Weight | 0.45 kg |
Operating Temperature | 0°C to 60°C |
Storage Temperature | -40°C to 85°C |
Humidity | 5% to 95% RH (non-condensing) |
Compliance | UL, CE, CSA |
Applications
The GE IC200MDL640 VersaMax Discrete Input Module is widely used in industrial automation systems where high-voltage digital inputs need to be processed. Some of the key application areas include:
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Manufacturing Automation – Monitors conveyor belts, robotic arms, and machine tool sensors.
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Energy and Power Plants – Used for grid monitoring, circuit breaker status detection, and safety systems.
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Building Automation – Manages HVAC systems, lighting controls, and security monitoring.
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Oil & Gas Industry – Applied in pipeline monitoring, drilling rigs, and refinery process control.
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Water and Wastewater Treatment – Detects pump status, valve positions, and emergency stop signals.
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Transportation Systems – Integrated into railway signaling, airport automation, and toll booth controls.
Key Advantages
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High Reliability: Industrial-grade design ensures stable operation in harsh environments.
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Compact and Modular Design: Easily integrates into VersaMax I/O racks, saving space.
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Hot-Swappable Capability: Enables maintenance and replacement without system downtime.
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Fast and Accurate Signal Processing: Ensures real-time response to input changes.
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LED Status Indicators: Allows easy monitoring of each input channel for troubleshooting.
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High Isolation Voltage: Protects against electrical interference and signal distortion.
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Supports Positive and Negative Logic: Provides flexibility in wiring configurations.
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Industry-Standard Compliance: Certified for use in global industrial automation applications.
Latest News Titles
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GE Expands VersaMax Series with High-Performance Input Modules
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IC200MDL640: Optimizing Automation in Power Plants
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Industrial Applications of GE VersaMax PLCs in Smart Factories
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New Firmware Update Enhances GE VersaMax Module Performance
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Case Study: IC200MDL640 in Large-Scale Manufacturing
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GE Introduces Advanced Diagnostics for VersaMax I/O Systems
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Troubleshooting Guide for VersaMax Discrete Input Modules
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The Role of Digital Input Modules in Industrial Automation
FAQ (Frequently Asked Questions)
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What type of devices can be connected to the IC200MDL640 module?
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It can be connected to push buttons, relays, limit switches, and other 120V AC digital input devices.
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Does this module require an external power supply?
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No, it operates on the 120V AC input signals and does not require an additional power source for inputs.
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How does the module handle signal noise or interference?
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It features 1500V isolation between the input side and logic side, helping to prevent electrical noise from affecting performance.
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Can this module be used in high-vibration environments?
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Yes, it is designed to withstand industrial conditions, but proper mounting and wiring are recommended for optimal performance.
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How can I check if an input is active?
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Each input channel has an LED indicator that lights up when the corresponding input is active.
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What is the response time of the IC200MDL640?
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The response time is 12ms for both ON and OFF transitions, ensuring reliable signal detection.
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Can I use this module with older VersaMax PLCs?
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Yes, it is fully compatible with older and newer VersaMax PLC systems.
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Is the IC200MDL640 module suitable for outdoor applications?
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It is intended for indoor industrial environments. If used outdoors, it must be placed in a sealed enclosure.
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What maintenance does this module require?
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It requires minimal maintenance, but periodic checks of connections and input signal integrity are recommended.
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How do I replace the module without shutting down the system?
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The module supports hot-swappable replacement, meaning you can remove and replace it without stopping the entire PLC system.
Recommended Related Models
Model | Description |
---|---|
IC200MDL636F | 16-Point 24V DC Input Module |
IC200MDL650 | 32-Point 24V DC Input Module |
IC200MDL241 | 16-Point Relay Output Module |
IC200MDL742 | 16-Point 24V DC Output Module |
IC200MDL750 | 32-Point 24V DC Output Module |
IC200ALG320 | 4-Channel Analog Input Module |
IC200ALG620 | 4-Channel Analog Output Module |
IC200CHS022 | VersaMax Module Carrier Base |
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---|---|
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