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Product Overview
The Epro PR6423/010-030 8mm Eddy Current Sensor is a non-contact displacement transducer specifically engineered for critical turbomachinery applications. Utilizing the principles of eddy current technology, this sensor accurately measures radial and axial shaft dynamic displacement, position, eccentricity, and rotational speed. Its robust design ensures reliable performance in harsh industrial environments, making it an essential component for monitoring and protecting machinery such as turbines, compressors, gearboxes, pumps, and fans.
Product Specifications
Below is a detailed table outlining the key specifications of the Epro PR6423/010-030 sensor:
Specification | Details |
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Linear Measurement Range | 2 mm (80 mils) |
Initial Air Gap | 0.5 mm (20 mils) |
Incremental Scale Factor (ISF) | 8 V/mm (203.2 mV/mil) ± 5% at 0 to 45°C |
Deviation from Best Fit Line | ± 0.025 mm (± 1 mil) at 0 to 45°C |
Minimum Shaft Diameter | 25 mm (0.98 inches) |
Target Material | Ferromagnetic Steel (42CrMo4 or AISI/SAE 4140) |
Protection Class | IP66 |
Operating Temperature Range | Sensor: -35°C to +180°C (-31°F to +356°F); Cable & Connector: -35°C to +150°C (-31°F to +302°F) |
Sensor Tip Material | PEEK (Polyether Ether Ketone) |
Sensor Case Material | Stainless Steel |
Cable Material | PTFE (Polytetrafluoroethylene) |
Connector Material | Brass, nickel-plated |
Sensor Head Diameter | 8 mm |
Weight | 0.1 kg |
The Epro PR6423/010-030 sensor is widely utilized in various industrial sectors for monitoring and diagnostic purposes:
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Turbomachinery: Essential for measuring shaft vibration and displacement in steam, gas, and hydro turbines, ensuring operational efficiency and early fault detection.
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Compressors and Gearboxes: Monitors dynamic displacement and position, aiding in the prevention of mechanical failures and optimizing performance.
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Pumps and Fans: Detects shaft movement and vibration, contributing to predictive maintenance strategies and reducing downtime.
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Rotating Equipment: Applicable in various rotating machinery where precise measurement of shaft dynamics is crucial for safety and reliability.
Advantages
The sensor offers several notable advantages:
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Non-Contact Measurement: Eliminates mechanical wear and tear, enhancing sensor longevity and reducing maintenance requirements.
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High Precision: Provides accurate measurements with a resolution as fine as 1µm, critical for monitoring minute displacements and vibrations.
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Robust Construction: Features a stainless steel housing with IP66 protection, ensuring durability in harsh industrial environments.
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Wide Operating Temperature Range: Capable of functioning effectively in extreme temperatures, from -35°C to +180°C, suitable for various industrial applications.
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Versatile Integration: Compatible with various monitoring systems, facilitating seamless integration into existing industrial setups.
Recent News Headlines
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“Emerson Introduces Enhanced Eddy Current Sensors for Improved Machinery Monitoring”
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“Advancements in Non-Contact Displacement Measurement: Epro PR6423 Series Leads the Way”
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“Ensuring Turbomachinery Reliability with Emerson’s Latest Sensor Technologies”
Frequently Asked Questions (FAQ)
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What is the main purpose of the Epro PR6423/010-030 8mm Eddy Current Sensor?
The Epro PR6423/010-030 sensor is primarily used for non-contact measurement of displacement, vibration, and position of rotating and static machinery. It is designed to monitor and detect shaft dynamics and critical conditions in equipment like turbines, pumps, and compressors. -
How does the Epro PR6423/010-030 sensor measure displacement?
The sensor uses eddy current technology. It generates an electromagnetic field that interacts with the conductive target (typically a rotating shaft or other metallic object). Changes in the distance between the sensor and target cause fluctuations in the electromagnetic field, which are then converted into displacement readings. -
What is the maximum measurement range of the sensor?
The Epro PR6423/010-030 sensor has a linear measuring range of ±2mm. This range is suitable for applications where precise monitoring of small displacements is critical, such as turbine and compressor shaft measurements. -
What types of applications is this sensor best suited for?
This sensor is ideal for applications in turbomachinery, compressors, pumps, gearboxes, and vibration monitoring systems. It is frequently used in industries such as power generation, aerospace, automotive, and manufacturing for predictive maintenance and machinery protection. -
Can the Epro PR6423/010-030 sensor be used in high-speed machinery?
Yes, the sensor can measure high-speed rotating equipment with fast response times, making it suitable for monitoring critical machinery like turbines and high-speed motors where real-time feedback is crucial. -
What are the main advantages of using the Epro PR6423/010-030?
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Non-contact measurement: Reduces wear and tear compared to mechanical sensors.
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High accuracy: Provides precise measurements, even for very small displacements (1 µm resolution).
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Rugged design: Built to operate in harsh environments, with IP66 protection against dust and water ingress.
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Wide operating temperature range: Operates effectively in temperatures ranging from -35°C to +180°C.
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Is the sensor easy to integrate with other systems?
Yes, the Epro PR6423/010-030 is compatible with a variety of industrial control systems, including PLCs, condition monitoring systems, and vibration analysis equipment. Its outputs can be configured to work seamlessly with existing machinery monitoring infrastructure. -
What materials can be detected by the sensor?
The sensor works best with ferromagnetic materials like steel, including grades such as 42CrMo4 or AISI/SAE 4140. These materials are commonly found in industrial machinery, such as shafts, turbines, and other rotating components. -
How durable is the Epro PR6423/010-030 sensor?
The sensor features a stainless steel housing that is robust and designed for industrial environments. It is protected against harsh conditions such as moisture, dust, and oil, with an IP66 protection rating ensuring it can withstand tough operating environments. -
What is the significance of the 8mm sensor tip diameter?
The 8mm sensor tip is designed for use in compact applications where space is limited. It allows for precise measurement in tight areas without compromising accuracy, making it ideal for monitoring machinery in confined spaces.
Recommended Related Models (Same Series or Similar Models)
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---|---|---|
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