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Product Introduction
The ABB 07DC92 GJR5522200R0101 Digital Input/Output Module is a key component in ABB’s Advant Controller series. It is engineered for use in demanding industrial environments where accurate signal acquisition and robust digital output control are essential. This dual-function module provides both digital input and output capabilities, reducing the need for separate input/output modules and streamlining system architecture.
The 07DC92 module is specifically designed for interfacing with a variety of field devices such as proximity sensors, limit switches, actuators, and relays. It ensures reliable, real-time data acquisition and signal execution in high-performance automation tasks. Its robust design and high integration capability make it ideal for both central and remote I/O station installations in sectors like utilities, oil & gas, water treatment, and manufacturing.
Product Specifications
| Parameter | Specification |
| Product Name | Digital Input/Output Module |
| Model Number | 07DC92 |
| Ordering Code | GJR5522200R0101 |
| Manufacturer | ABB |
| Series | Advant Controller |
| I/O Type | Digital Input and Output |
| Number of Digital Inputs | 16 |
| Input Voltage Range | 24V DC (nominal) |
| Input Signal Type | Sink/Source, Standard Logic (ON/OFF) |
| Input Filtering Time | ~3 ms (typical) |
| Number of Digital Outputs | 16 |
| Output Type | Transistor (short-circuit protected) |
| Output Voltage | 24V DC |
| Output Current per Channel | Max 0.5 A |
| Output Delay | <1 ms |
| Channel Isolation | Optical isolation between I/O and internal bus logic |
| Diagnostic LEDs | Yes – per channel status indicator |
| Power Supply | 24V DC ±20% |
| Communication Interface | Backplane Bus (Advant Fieldbus) |
| Mounting Method | DIN rail or rack mount (modular structure) |
| Operating Temperature Range | 0°C to +60°C |
| Storage Temperature Range | -40°C to +70°C |
| Relative Humidity | 5% to 95% (non-condensing) |
| Certifications | CE, UL, cUL, RoHS |
| EMC Protection | Yes – Industrial Grade Immunity |
| Enclosure Type | Enclosed, suitable for industrial cabinets |
| Dimensions (W x H x D) | 120 x 140 x 85 mm |
| Weight | 0.45 kg |
Applications
The ABB 07DC92 GJR5522200R0101 module is widely applied across industrial automation environments. Here are key sectors and uses:
-
Power Generation Plants
For digital status monitoring of circuit breakers, protective relays, and turbine interlocks. -
Oil & Gas Facilities
Used for control of pumps, compressors, and emergency shutdown systems (ESD). -
Water and Wastewater Treatment
To manage motorized valves, pumps, and digital sensors in treatment automation. -
Manufacturing & Assembly Lines
For input from sensors and output to actuators, conveyors, and pneumatic devices. -
Chemical Processing
Provides interfacing between control logic and field instruments like level switches or solenoid valves. -
Substations & Infrastructure
Deployed in SCADA-connected systems for breaker status and auxiliary relay outputs.
Product Advantages
-
Combined I/O Capability
Integrated digital inputs and outputs in a single module saves panel space and cost. -
High Signal Integrity
Optical isolation enhances signal reliability and protects control electronics. -
Fast Switching
Low response time ensures real-time control capability in time-sensitive applications. -
Industrial-Grade Reliability
Withstands harsh environments, electrical noise, and vibration with ease. -
Status Indicators
Onboard LEDs provide quick diagnostics for maintenance and monitoring. -
Modular and Scalable
Compatible with ABB’s modular Advant Controller system – easy to expand or modify. -
Low Power Consumption
Efficient design supports energy-conscious automation architectures. -
Certified Compliance
Meets global industrial standards including CE, UL, and RoHS.
Frequently Asked Questions (FAQ)
-
What is the purpose of combining both input and output functions in this module?
→ It reduces system complexity and saves space by eliminating the need for separate modules. -
What type of output drivers does the 07DC92 use?
→ It uses short-circuit protected transistor outputs suitable for switching 24V DC loads. -
Is this module suitable for use in safety-critical applications?
→ While robust, safety-critical applications require certified safety modules alongside this device. -
Can I monitor the status of each channel on the front panel?
→ Yes, each channel has an LED indicator for real-time diagnostics. -
How is this module typically mounted?
→ It can be mounted on a DIN rail or within a rack as part of the Advant system. -
What happens if the output channel is overloaded or short-circuited?
→ The output is protected and will shut down the affected channel to prevent damage. -
Can this module be used in remote I/O configurations?
→ Yes, it can function as a remote I/O module via ABB’s communication interfaces. -
Is firmware upgrade necessary for this module?
→ No firmware updates are required; it operates on hardware-based logic. -
How do I replace this module in an operating system?
→ Power down the system, remove the module from the rack or DIN rail, and insert the replacement. Ensure reconfiguration if needed. -
Can this module interface with third-party PLCs?
→ Direct communication may be limited; however, with proper protocol converters, integration is possible.
Related Models (Same Series or Functionally Similar)
| Model | Description | I/O Configuration | Mounting Type |
| ABB 07DC91 GJR5252100R0101 | Digital Input/Output Module (Basic) | 8 In / 8 Out | DIN Rail |
| ABB 07DC93 GJR5252300R0101 | Extended Digital I/O Module | 32 In / 32 Out | DIN Rail |
| ABB 07KT98 GJR5253100R3260 | CPU Module for Advant Controller | N/A | Rack Mount |
| ABB 07KT94 GJR5252100R3261 | Communication Interface Module | N/A | Rack Mount |
| ABB 07AI91 GJR5251600R4202 | Analog Input Module | 16 AI | DIN Rail |
| ABB 07AC91 GJR5252300R0101 | Analog Controller Module | 8 AI / 8 AO | DIN Rail |
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